Specifications

Construction

4″ x 6″ bent-tubing mainframe with tubing cross stringers and longitudinal reinforcement tongue area. 15″H 12-gauge sides and 3/16″ treadplate floor. (2) Lashing hooks at trailer side. Load binding loops in each corner of load area (4). Frame extensions entire width of trailer for pole “roll-off”. Heavy duty #4 expanded metal-lined towing area. 6″ x 6″ Tubing extendible tongue with heavy reinforcement at insertion point and removable stop. (5) Adjustment positions on 30″ centers. 48″ straight-style removable front pole cradle with (2) self-storing almag pole chocks.

Upright Receivers

(3) Sets of upright receiver sockets integral to trailer sidewalls and reinforced to trailer frame. Located at the front, rear and center of the cargo area, these receivers provide architecture for the installation of (1) or (2) available reel carrier sets (below) to allow 72″ Dia x 54″W reels to be carried.

Tailgates

(2) heavy-duty folding tailgates with bronze and stainless steel keeper, (1) installed front and rear. Rear lights visible when down with low-profile, grip plate-lined cradles. Reinforced to accommodate pole-carrying with rubber bumper stops in lowered position.

Heavy-Duty Adjustable Tongue Slide

Replaceable and adjustable threaded nylon tongue slides held with cast-aluminum bosss are attached at all four sides at front pull-frame and at extension tongue top and sides.

Tongue Lock

1-1/2″ I.D. pipe insertion welded at each adjustment point. 1-1/4″ tapered stainless steel positioning pin. Safety retainer latch and retainer chain. Adjustment points are visible at top and sides.

Fenders

10-gauge smooth steel with 1″ lip return and mud flaps. Heavy duty #4 expanded metal catwalks at front and rear undercarriage.

Fasteners

Bolts under ½”: Stainless steel; ½” and Above: Zinc-plated Grade 8; lock nuts used exclusively.

Registration

High-impact resistant Xenoy construction provides protection from UV and weather-related degradation. Includes gasket, water shield & poly bag.

Front Jacks

(2) # 17189 EZ-Up Sidewiding Jack w/ heavy duty AL-Bronze travel swivel. 6″ x 8″ Sandshoe – 21″ travel, 10000 lbs cap. (1) Left side of telescoping tongue; (1) right side pull frame.

Stabilizers

(2) adjustable almag telescoping outriggers with cast-bronze bolt-on housing.

Galvanized Pintle Eye and Hitch Extension

A galvanized 3” I.D., 60,000 lbs-capacity pintle eye is attached to our 11″ reversible hitch extension, which is adjustable to 6 different positions to properly match your towing vehicles. Our industry-leading hitch extension is made from hot-dipped galvanized cast-steel. Both the pintle eye and hitch extension are installed with grade-8 fasteners.

3/8” Safety Chain

Zinc-plated, grade-70 3/8” chain rated at 26,400 lbs breaking strength extends 23” beyond pintle eye. Zinc-plated, grade-70 clevis hook with safety latch rated at 26,400 lbs breaking strength. Assembly connected via 3”x3”x3/8” wall tubing continuously welded to trailer frame with inverted crucifix and 3/4”-10 grade-8 fastener with SAE high-strength washer and lock nut securing chain in crucifix.

LED Lighting & Electrical

LED sealed beam wiring system with stop / turn/ tail lights recessed in a structural tubing bumper to meet FMVSS 108 ensure long life of these signaling lights.  Automotive-grade wiring harness features SAE bullet-style connectors at each light, ensure easy replaceability of individual lights.  SAE 7-way socket protected top sides and back with almag housing.  Sealed breakaway with charging circuit and LED battery condition indicator with 450 C.C.A. maintenance-free battery.  Recessed ABS license plate housing with integrated lamp provide very high protection of both the license plate and its illumination.

Wheel Nut Indicators

Our wheel nuts are torqued to manufacturer specifications, and are then fitted with high-visibility wheel nut indicators. The indicators are fitted in a uniform pattern, so when a wheel nut has loosened, the indicator will become out of sequence. The wheel nut indicators are also heat sensitive. If there is a binding brake or seized bearing, the heat is transferred through the stud and nut. If this temperature exceeds 120º C (248º F), the indicator will start to blister around the circumference and eventually start to distort. Pre-flight walkaround checks now can include wheel nut checks.

Light Bar

Fluorescent orange powder coated and removable light bar with sealed wiring harness and LED stop / turn/ tail, (3) ID lights and side marker lights recessed in aluminum tube to meet FMVSS 108.  A 2″ nylon strap and ratchet are provided to attach bar to rear pole. Quick-plug and socket with 35′ 16-4 cord provided at trailer rear for electrical connection.

Extendible Tongue Cat-track

Wiring run inside a heavy-duty cat-track assembly within the extendible tongue, providing direct breakaway and wiring connection to towing vehicle without operator intervention.

Solar Power

Model 8854 4-watt solar charging system with completely non-ferrous construction. Almag cover with recessed polymer-encased solar panels. Aluminum treadplate base w/ rubber lining and rubber hood-style latch.

Grounding Lug

5/8″ x 5″ bronze lug cast for conductivity bolted to frame with bronze fasteners.

Binders

(3) BOA worm gear drive winch binder with stainless steel mandrel and 4″W x 20’L nylon strap with D-ring—5,500 lb. working load limit. Galvanized crank handle w/ on-board storage. Heavy duty hooks installed opposite binders to secure D-ring. Dual binder pipes with PVC surface at I-beam bolsters to maximize pole wrap.

Chocks

(2) Galvanized All Weather # 8500 w/ gripstrut design and bolt-on, cast chock-holders.

Warranty

Drawings

Solid model engineering drawings submitted with bid must include trailer detail and will be approved prior to production. Bids submitted without solid model drawings cannot be evaluated. 

Productivity Options

Stainless Steel Tool Boxes

Specify single or dual boxes. Single box will be installed on curb side unless otherwise specified. Saddle type compartments full length of load area installed over fenders. Double doors w/ access from top. 14-gauge stainless steel construction w/ hasp lock. Hardware storage over fender area with adjustable dividers.

Bolster Conversion (1521-PRC)

Adds (2) full width, I-beam bolsters w/ (2) stanchions each location. W6x20” I-Beam lined w/ center grip plate “V” w/ pole hubs and binders. Substitutes front tailgate for fixed bulkhead. Front bolster is welded into position and deletes muzzle “V” pole cradle. Deletes lower rear binder.

Rear Swing Out Bolster

Includes dual nylon tapered receiver pads to provide entire pole load on cargo sides. Pin open & close position w/ bronze swivel bushings. Substitutes bolster mounted binder and pole hubs with lower rear binder.

Model# 8825-A Pole Muzzle

3” I.D. Replaceable pintle eye w/ (2) EZ-Torque binders w/ 4”W x 6’L straps. Lifting hook and 3/8” Grade- 70 32”L safety chains w/ safety hooks. (6) Holes provided for installation with pole hardware and top lifting hook. 18,750 lbs GVWR / 1825 Lbs tongue weight capacity.

Reel Carriers

Specify (1) or (2) units. Provides galvanized bolt-in upright set w/ 2 1/4″ 8000 lbs galvanized reel bar w/ ALBronze positioning collar w/ lifting hook. 72″ x 56″ reel capacity. Cast steel power arm w/ lifting hook disengages from brake (when equipped) w/o disturbing tension setting. Dove-tail connection between brake and reel bar w/ MG-Bronze reel bar saddles. Self-retaining bronze latch pin (U.S. Patent # 5,228,656) locks reel bar in saddle.

Tensioning Brakes

Specify (1) or (2) units

Hardware

16″ ventilated cast-bronze disc with stainless steel and almag mechanical tensioning adjustment assembly. Adjustment wheel equipped with fine threads. 3000 ft-lbs torque delivered by self-moderating rubber insert bushing (U.S. Patent # 4,325,552). Disc/hub machined from one casting to ensure exact alignment. 5/16″ Diameter chamfered clean out holes provided in radial pattern along both sides of disc. Cast bronze bolt-together housing with free-axis cast-bronze caliper and stainless steel pivot pins. RF-38 Non-asbestos brake material w/ 48 sq-in combined pad area. Knurled pad holder surface to maximize coefficient of friction between pad and holder casting.

ENGAGEMENT

Bronze slide engagement/disengagement allows reel to be loaded and unloaded without connection to braking unit. Over center cam-type handle provides easy actuation method.

REEL BAR

2-1/4″ 8000 lbs galvanized reel bar w cast-bronze positioning collar with lifting hook. Cast-steel power arm with lifting hook disengages from brake without disturbing tension setting. Dovetail connection between brake and reel bar with cast-bronze reel bar saddles. Self-retaining bronze latch pin (U.S. Patent # 5,228,656) locks reel bar in saddle.

PERFORMANCE

Capable of tensioning 5000′ of wire at full braking torque up to 18 RPM. Operating ambient temperature range of -20 to +105 °F, rotor and pad surface to withstand temperatures up to 525 °F. Average pad life at 50% of maximum torque and speed is 4500 revolutions, or approximately 10 miles w/ 48″ diameter reel.

Take-Up / Retriever

Specify (1) or (2) units. 1300 ft-lbs torque @ 1500 PSI. Full feathering, bi-directional valve provides 18 RPM @ 8 GPM. Single lever MG-Bronze hub disengagement from braking unit when not required. Nothing to disassemble. Holds line tension and dumps to tank in neutral. Reel bar extension provided for attaching Capstan Coupler. MGBronze motor housing and Almag chain cover.

Capstan Coupler

Model 8230 coupler attaches to reel bar via quick pin and provides a standard 2 7/16″ bayonet shaft allowing the use of all standard capstans and take-up reels – 21 lbs.

Almag Capstan

Model 8102 General Purpose capstan w/ stainless steel spring. 7 1/4″ Diameter w/ 5000 lbs cap – 21 lbs.

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